Xing Facebook Linkedin E-Mail

Maintenance Intelligence – Expertise & Data That Make Maintenance Smarter

Sensors, analytical measurement technology, and predictive maintenance in a single integrated service package

With Maintenance Intelligence, we at Infraserv Höchst make what’s happening in your plants visible—before it becomes critical. Using state-of-the-art sensor technology, data, and technical expertise, we create a maintenance management system that doesn’t just react, but thinks ahead. IoT sensors and intelligent measurement and testing technology provide continuous insights into the condition of your facilities. Based on this data, we develop recommendations for optimal maintenance strategies that enable more precise maintenance planning, reduce risks, and stabilize operations in the long term. This gives you transparency, confidence in your decisions, and the ability to proactively avoid downtime.

We offer ...

  • Reduced downtime through predictive maintenance and rapid problem detection using sensor technology
  • Higher system availability through optimized processes
  • Cost Optimization through efficient use of resources and fewer unplanned repairs
  • Transparency and measurability through clear KPIs
  • Proactive rather than reactive maintenancesince taking action early on prevents costly downtime

An Overview of Our Services

  • Concepts, feasibility studies, and system analyses
  • Planning and design of PAT and I&C systems (safety, availability, TCO)
  • Manufacturer-neutral selection of measurement, sampling, and sample preparation components
  • System construction including sample preparation and customer-specific special solutions (mobile/stationary)
  • Installation, commissioning, and functional and signal testing of complete analysis systems
  • Technical documentation and SIL calculations in accordance with NE 146

Safe and cost-effective plant operation

  • High availability, measurement accuracy, and compliance with standards

Holistic maintenance

  • Preventive maintenance, calibration, and rapid troubleshooting (24/7)

Failure prevention and efficiency

  • Preventive and condition-based maintenance strategies

Measurement quality and transparency

  • Traceable calibration, structured documentation, and key performance indicators

Compliance and safety

  • Compliance with relevant standards (ISO, ATEX) as well as audit and regulatory support

Asset Management

  • Design and procurement of rotating equipment
  • Management of backup concepts
  • Detailed planning and commissioning support for pump applications and drive technology
  • Energy optimization and re-engineering of existing pump systems and drive concepts
  • Master data management for the relevant units and machines

Technical Consulting

  • Special Placement of Equipment/Units on the Market
  • Assessment of End-of-Life Equipment
  • ATEX Consulting

Operator and technical training

  • Basic training for operating personnel
  • Commissioning of pump systems

Reliability Management

  • Maintenance Planning
  • Mobile Maintenance Using Mobile Devices in Facilities
  • Rotating Equipment Monitoring / On-Site Vibration Measurement
  • Generation of Plant and Equipment Condition Data via IoT Sensors
  • Data as a Service
  • Criticality Analyses
  • Bad Actor analysis with the development of optimized maintenance strategies regarding:
    • Frequency of claims
    • Diagnosis
    • Maintenance and inspection procedures
  • Testing and calibration services for measuring instruments in the EMSR sector – performed in the laboratory or directly on-site
  • Metrics covered
    • Temperature
    • Pressure (vacuum, gauge, and absolute pressure)
    • Electrical signals (e.g., 0–20 mA)
    • Relative humidity
  • Vendor-neutral testing
  • Suitable for measuring instruments, sensors, transducers, and simulators
  • Comparison measurements with calibrators in accordance with current requirements

One provider for all your maintenance needs

What does Maintenance Intelligence offer?

Maintenance Intelligence provides a data-driven service package specifically designed to meet the needs of industrial plants. We combine engineering with modern sensor technology, KPIs, and analytical tools to create a maintenance concept that provides early insights into plant condition and enables proactive maintenance. This allows for process optimization, risk reduction, and the efficient allocation of technical resources. The result: higher plant availability, transparent decision-making, and reliable plant operation.

What are the benefits of Predictive Maintenance?

Predictive Maintenance identifies potential problems early on and prevents unplanned downtime. With the help of IoT sensors and real-time monitoring, you can keep a close eye on the condition of your plants at all times. This reduces downtime, lowers maintenance costs, and significantly improves operational reliability. Companies in the industrial sector benefit particularly from rapid problem detection, clear KPIs, and a maintenance strategy that doesn’t just react but reliably anticipates issues.

Process Engineering

We're here to help!